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Choosing a MES in 2025: 3 Criteria You Can’t Ignore

Choosing a MES in 2025: 3 Criteria You Can’t Ignore
With over 100 MES solutions on the market in 2025, choosing the right one can feel like a maze. But three essential criteria stand out for any industrial leader aiming to digitize efficiently — and stay competitive in a fast-moving, connected world. (iStock)

With over 100 MES solutions on the market in 2025, choosing the right one can feel like a maze. But three essential criteria stand out for any industrial leader aiming to digitize efficiently — and stay competitive in a fast-moving, connected world.

With hundreds of Manufacturing Execution System (MES) solutions available in 2025, finding the right one can be overwhelming — especially as the pressure to digitize, automate, and remain competitive keeps rising. Whether you’re a CTO, production manager, or CIO, choosing the wrong MES can slow your operations or cost millions in hidden inefficiencies.

So how do you cut through the noise? Here are 3 essential criteria to help industrial leaders choose the MES platform that delivers both performance and value.

1/ Flexibility and Interoperability: Your MES Should Fit In — Not Take Over

Modern factories are complex ecosystems. You’re likely already working with cloud services, ERP systems (like SAP or Oracle), IoT devices, and legacy machines. Your MES needs to act as a conductor, not a disrupter.

Look for:

  • Open APIs and standard connectors
  • Cloud-native architecture for scalability and updates
  • Low-code or no-code customization to deploy in weeks, not months

2/ User Experience: Simplicity Is Strategic

Your MES may be powerful — but if it’s hard to use, adoption will fail. In 2025, user experience (UX) is a competitive advantage. Think:

  • Intuitive dashboards
  • Mobile and tablet compatibility
  • Clear navigation for both shop-floor operators and IT staff
  • Fast onboarding with minimal training

It is also essential to consider the user profile when selecting your production management software. If users are not already familiar with this type of solution, choosing a user-friendly interface becomes a key factor in ensuring high adoption rates and improved productivity. User satisfaction should therefore be a central consideration when making your decision.

Pro Tip: Always ask vendors for a live UX demo before committing.

3/ Total Cost of Ownership (TCO): Look Beyond the License Fee

A MES investment goes way beyond the sticker price. When evaluating cost, factor in:

  • Setup and deployment
  • Maintenance and upgrades
  • Training and support
  • Scalability (does the price grow with usage?)

Also, two models stand in contrast when choosing an MES: traditional on-premise solutions and the increasingly popular SaaS (Software as a Service) options. 

The first model involves purchasing a license from a software vendor and managing the system entirely in-house. This requires the company to have the necessary internal expertise to maintain, host, and operate the chosen software.

In contrast, the SaaS MES model is more like renting the software, with the system being used via a subscription paid to the vendor. The total cost is easier to calculate, based on factors such as usage load, number of users, or performance indicators (e.g., revenue generated).

For SMEs, the second option is often the most attractive, as the Total Cost of Ownership (TCO) is simpler to assess. It also enables better budget control while benefiting from vendor support and regular updates that reduce the risk of issues or software obsolescence. But for some large manufacturers, on-premise solutions still offer more control and data sovereignty.

MES Quick Comparison Table (2025)

MES PlatformStrengthsDeploymentIdeal For
AVEVA MESFull-featured, strong integrationOn-prem / CloudComplex environments
FactoryLogix (Aegis)Fast deployment, intuitive UXSaaS / HybridMid-size manufacturers
PINpoint V5 MESGlobal process visibilityOn-premLarge-scale operations
ProdsmartEasy to use, mobile-firstSaaSSMEs, agile production
Rockwell FactoryTalkNative automation integration, strong quality & complianceOn-prem / HybridAutomotive, life sciences, FMCG
TulipNo-code/low-code builder, IoT-ready, highly customizableSaaS / EdgeHigh-mix, fast-paced manufacturers
Siemens OpcenterDeep integration with Siemens ecosystem, industry-specific templatesOn-prem / Cloud / SaaSRegulated industries, discrete manufacturing
Epicor Advanced MESReal-time data, strong SPC, visual factory dashboardsOn-prem / CloudElectronics, aerospace, medical devices
Honeywell Connected PlantStrong KPI monitoring, quality control, scalable to enterprise environmentsOn-prem / CloudLarge industrial and process manufacturers

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