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New Exhibitors, New Launches: What to Expect Regarding Additive Manufacturing at IMTS 2024?

What can you expect from the additive manufacturing industry at IMTS 2024? Here’s what you need to know before attending the Chicago fair, September 9-14, 2024.

Lauren Campos contributed to this report from Chicago.

Since DirectIndustry started covering the IMTS show, the section dedicated to Additive Manufacturing has only grown. Our articles on the subject are a testament to this expansion. And Peter R. Eelman, Chief Experience Officer at AMT – The Association For Manufacturing Technology, which owns and produces IMTS, agrees:

“Every successive IMTS delivers a more technologically diverse Additive Manufacturing Sector and presents more opportunities to integrate AM into manufacturing operations. Visitors can explore a multitude of ways to apply AM, whether for part production, prototyping, tooling, or workholding, or to connect with AM service providers. We are excited about the role IMTS plays in bringing attention to AM technologies to a manufacturing audience. Many of the AM technologies exhibited have moved into full serial production, whether for direct part production or for critical tooling and workholding. Others may represent the next breakthrough solution for your manufacturing operation.”

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Indeed, more and more companies are turning to AM to produce industrial parts and components. According to Emily Elpes, Head of Human Resources and Communications at 3DEO, an AM contract manufacturer: 

“The number of companies producing more than 10 parts via 3D printing has increased by 111% since 2020, surpassing prototyping figures. This trend highlights the industry’s movement toward higher-volume production of finished parts. A key enabler of this shift is design for additive manufacturing, which aids in both adoption and scalability.” 

According to Andy Snow, senior vice president of EOS North America, more and more contract manufacturers are investing in additive manufacturing technology for end-use parts, particularly in aerospace, defense, and medical. 

Besides, machine sizes are diversifying, with a noticeable increase in larger-format machines for industrial applications. Popular configurations include multi-laser systems that can process a variety of materials and those with integrated post-processing capabilities.

This year, the number of exhibitors in the additive manufacturing sector is expected to be significant once again, offering an even broader range of products for an increasing number of applications. Who are the newcomers and the regulars? Which products will be launched at the show? What are the major trends to watch out for? Here’s a summary of what you shouldn’t miss at IMTS this year when it comes to additive manufacturing.

1/ The New Launches 

Meltio’s M600 system

Its blue laser deposition head increases printing speed thanks to the increased absorption of the short wavelength light. The system also removes common touch points such as manual laser alignment, and programming is done in a matter of minutes as the result of a dedicated slicer.

3D Systems’ new EXT 800 Titan Pellet Extrusion System 

This system harnesses the speed, reliability, and efficiency of the company’s large-format EXT Titan Pellet systems.

Formlabs’ Form 4

It prints two to five times faster than Form 3+ depending on the material. It also enables same-hour iteration or batch production with masked stereolithography technology.  

Xact Metal’s “Breaking the Mold

The Xact Solution to Better Tooling” initiative aims to change the approach to metal 3D printing in the tooling industry by reframing the technology as a valuable option for rapid and cost-effective parts deployment in a mold maker’s toolbox.

Mantle 

The company has announced the release of its 420 stainless steel material. The company’s 3D printers are an efficient way to produce mold and die inserts with the accuracy, surface finish, and tool steel properties demanded by toolmakers.

2/ New Exhibitors

Here is a list of some of the new exhibitors in the additive manufacturing sector:

Colibrium Additive 

This GE Aerospace company provides laser, electron beam, and binder jet technology and metal powders / IMTS booth #433200

Würth Additive Group

It is a printer and materials provider / IMTS booth #433000 

Powder Motion Labs 

It is a provider of compact precision powder feeders for metal AM / IMTS booth #433160

Linde Advanced Material Technologies

It is a gas and materials expert / IMTS booth #433116

GKN Additive Forecast 3D 

It is a digital manufacturer of advanced plastic and metal AM parts also known for its powder metallurgy / IMTS booth #433118 

Caracol 

It is a large-format AM expert / IMTS booth #433039 

3/ The Providers of Laser Powder Bed Fusion Technology

Here is a list of some of the providers of laser powder bed fusion technology: 

EOS

Velo3D

Additive Industries 

AddUp

Trumpf 

3D Systems 

Xact Metal 

SLM Solutions 

Farsoon Technologies 

Renishaw 

Colibrium Additive

4/ The Contract Manufacturers/Service Providers

Here is a list of some of the contract manufacturers/service providers:

3DEO

Xometry 

GKN Additive 

Endeavor 3D

REV A MFG

Penn United

5/ Intriguing Technologies 

Tritone Technologies (ceramics), 

Impossible Objects (composite-based AM),

Fabrisonic (low‐temperature ultrasonic additive manufacturing), 

Hybrid Manufacturing Technologies (AMBIT heads that allow automated changeover between additive, subtractive, and inspection processes). 

6/ Additive Manufacturing Attractions

A Hybrid Cell

The AMT Emerging Technology Center will feature a hybrid cell developed by the Manufacturing Systems Design Group at Oak Ridge National Laboratory.

The cell integrates existing technologies in an innovative configuration that includes arc-directed energy deposition technology, software technology from Open Mind Technologies, a Yaskawa robot, a Roboris/Eureka robot, a hybrid machining center from Okuma, tooling from MSC, a pallet pool from Fastems, and inspection technology from Zeiss.

IMTS booth #236700

A 3D-Printed Car

The Strati 3D-printed car returns to IMTS for its 10th anniversary. The car will be located in McCormick Square on the walkway into IMTS.

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