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[BUYING GUIDE] How to Choose the Right Industrial Robot?

[BUYING GUIDE] How to Choose the Right Industrial Robot?
Discover how to choose the right industrial robot for your factory. (AdobeStock)

Choosing the right industrial robot is no longer a simple matter of automation—it defines the efficiency, safety, and future scalability of your production. From assembly lines to packaging and material handling, understanding robot types, capabilities, and integration requirements is essential for businesses aiming to stay competitive in a rapidly evolving manufacturing landscape.

Industrial robots are versatile, multifunction technicians, reprogrammable on 2 or more axes. Industrial robots are designed to move materials, parts or tools through variable and programmable movements in order to accomplish various tasks. Thanks to their flexibility, industrial robots are used in all industrial sectors.

Frequently Asked Questions

Start by defining the tasks the robot needs to perform, the required precision, payload capacity, and working environment. Compare robot types, number of axes, reach, speed, and integration options with existing equipment.

Cartesian robots are ideal for linear movements, such as pick-and-place, packaging, or CNC operations. They offer high precision along X, Y, and Z axes and are often cost-effective for structured environments.

SCARA robots excel in horizontal movements with high speed and repeatability. They are perfect for assembly, picking, and placing components where vertical movement is limited.

Articulated robots offer a wide range of motion and flexibility due to their rotary joints. They are suitable for complex tasks such as welding, painting, material handling, and 3D assembly.

Parallel robots, like delta robots, are lightweight, fast, and precise for high-speed pick-and-place tasks. They are commonly used in food processing, packaging, and electronics assembly.

The number of axes determines a robot’s degrees of freedom. Choose 3-axis robots for simple linear tasks, 4–5 axes for limited rotation tasks, and 6 or more axes for complex, multi-directional operations.

Industrial robots are widely used for welding, painting, assembly, packaging, material handling, inspection, and palletizing across automotive, electronics, pharmaceutical, and logistics sectors.

Consider the robot’s reach, work envelope, payload, and required clearance around the robot. Check the manufacturer’s specifications to ensure it fits your workspace while allowing full motion without collisions.

Collaborative robots (cobots) are gaining popularity because they work safely alongside humans without extensive guarding. They are flexible, easy to program, and suitable for small-batch production or shared workspaces.

Prices vary widely depending on type, payload, precision, and accessories. Entry-level robots start around $20,000–$30,000, while advanced articulated robots can cost $100,000 or more. Factor in installation, programming, and maintenance costs.

Industrial Robot Comparison: Specs, Advantages & Approx. Cost

Brand & Model Type Payload Reach Repeatability Approx. Price (new) Advantages & Use Cases
KUKA KR 6 R900‑2 Articulated (Compact) 6.7 kg 901 mm ±0.02 mm ≈ €32,000
  • Highly precise, compact
  • Small assembly, painting, pick-and-place
KUKA LBR iiwa 14 R820 Collaborative (Cobot) 14 kg 820 mm ±0.05 mm ≈ €50,000–€60,000
  • Human-safe, flexible
  • Assembly, machine tending, pick-and-place
Yaskawa Motoman GP8 Articulated 8 kg 0.7–0.9 m ±0.02–0.03 mm ≈ $15,000–$20,000
  • Fast, cost-effective
  • Pick-and-place, machine tending, packaging
Yaskawa Motoman HC10 Collaborative (Cobot) 10 kg 1.1 m ±0.05 mm ≈ $35,000–$45,000
  • Human-safe, flexible
  • Assembly, packaging, inspection
ABB IRB 1200 Articulated 5–10 kg 900 mm–1.45 m ±0.02 mm ≈ $25,000–$40,000
  • Compact, fast, precise
  • Small parts assembly, machine tending, pick-and-place
ABB YuMi IRB 14000 Collaborative 0.5 kg per arm 0.6–0.8 m ±0.02 mm ≈ $45,000–$60,000
  • Dual-arm, human-safe
  • Electronics assembly, small part handling
Fanuc LR Mate 200iD Articulated (Compact) 7 kg 0.9 m ±0.02 mm ≈ $30,000–$35,000
  • Compact and versatile
  • Machine tending, small assembly, pick-and-place
Fanuc CR-7iA Collaborative 7 kg 0.9 m ±0.05 mm ≈ $40,000–$50,000
  • Human-safe, easy programming
  • Assembly, packaging, quality inspection
Kawasaki RS007N Articulated 7 kg 0.7 m ±0.02 mm ≈ $18,000–$25,000
  • Compact, precise, fast
  • Pick-and-place, small assembly, packaging
Kawasaki duAro 6 Collaborative (SCARA-style dual arm) 6 kg per arm 0.4–0.5 m ±0.02 mm ≈ $35,000–$45,000
  • Dual-arm, human-safe
  • Small assembly, pick-and-place, machine tending
Delta Robot (Generic) Parallel / Delta ~3 kg 0.6 m ±0.03 mm Varies
  • Extremely fast
  • Packaging, food industry, high-speed sorting

Checklist: Key Considerations Before Buying an Industrial Robot

  • Define the tasks and applications the robot will perform
  • Determine required payload, reach, and precision
  • Choose the appropriate robot type (Cartesian, SCARA, Articulated, Parallel, or Collaborative)
  • Decide on the number of axes based on task complexity and flexibility needs
  • Check compatibility with existing production equipment and software
  • Evaluate safety features, including sensors and compliance with relevant standards
  • Compare total cost of ownership, including installation, programming, maintenance, and energy consumption
  • Verify manufacturer support, warranty, and spare parts availability
  • Assess workspace dimensions, robot footprint, and clearance for full motion
  • Consider future scalability and potential need for collaborative or multi-robot setups

What Experts Told Us

As industrial robotics transform manufacturing, the insights of those at the forefront are invaluable. In this section, leading experts share their perspectives on how robots are improving productivity, enhancing safety, and redefining the way humans and machines work together on the factory floor.

“We completely reworked the architecture of our robots to make them faster, especially for the automotive sector.”

Jocelyn Peynet, General Manager at Universal Robots France

“What once began in the automotive industry is increasingly spreading to other industries and SMEs. Our mission of making automation accessible to everyone is a necessary development in times of an increasing shortage of skilled workers.”

Elias Lucas Möckel, Project Manager at KUKA

“In 20 years, the types of robots have also evolved. Today, we have over 80 different types of robots in our range, which differ in size and adaptation to different markets.”

Jacques Dupenloup, Sales Director at Stäubli

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